The specialized department for graphic design and preparation of the artwork for printing represents a link between preliminary designs and technical production of products and is constantly making decisions together with design houses on one and bearers of technological procedures on the other side.
The knowledge and experience of our designers, together with up-to-date information technology programs in graphic production and printing, enable quick realization of the decisions and high-quality of final products.
We keep pace with world-known trends by using and modernizing the old equipment and purchasing of new programs and equipment. Quality control over production operations and processes is a lead to trust, safety and satisfaction of our business partners.
Within its production capacities, Tipoplastika has a complete line for the production of printing rollers for rotogravure printing, which includes copper plating, electromechanical engraving, chrome plating and polishing, with the most modern equipment from the world manufacturers Deatwyler and Hell.
Many years of experience in flexo and rotogravure printing technology, modern equipment and constant education, monitoring the latest achievements in these areas and their implementation, has ensured the best print quality on flexible materials.
Rotogravure printing is performed on nine-colors machine, with the possibility of double-sided printing of one or two colors. The machine is equipped with an up to date process monitoring system consisting of camera system with 100% inspection as well as a “taps” system to achieve an absolute color register.
The lamination process is performed in order to obtain multilayer flexible films of different composition and properties depending on customer requirements, with adhesives with and without solvents as well as extrusion lamination of melted polyethylene or polypropylene. In all three processes, a high-quality connection of the joined layers is achieved.
Extrusion means putting two materials together with (co)extrusive solution from the nozzle. The solution from the nozzle can be mono, for instance polyethylene only, or can consist of two to five layers, depending on the final production structure.
The technological process of film cast by blown co-extrusion is as follows: the pre-prepared thermoplastic solution extruded by the tools for film cast ( blowing heads/ nozzles) is shaped in a cylindrical casing film which is further on flattened in the system for extruding and coiled on the reel into rolls of final dimensions. The forming of casings is carried out by supporting of the solution coming out of the annular clearance nozzle on the blowing head during the process of the extrusion by the outer and inner air circulation and blowing the desired format at the same time.
Cast films are produced from polyamide films meant for the production of high barrier packaging materials for vacuum packaging and the packaging in the interior atmosphere.
The final slittering is performed on six different lines of high precision.
On the lines for confectioning, it is possible to make bags of different materials, shapes and dimensions, as well as to make sheets.
Quality control is performed within the laboratory and includes input testing of raw materials, process testing at all stages of the production process, control of semi-finished products and final control of the finished product.
All laboratory methods are officially prescribed and documented, and laboratory devices are calibrated.
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